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Filtrations - Overview page
The Ceramic
Filtration System - Detailed View - FAQ
How the
ceramic filtration system is made:

Two common resources
are collected and used as the primary ingredients in our ceramic
pots: clay and rice husks.
Clay is an abundant resource in Cambodia. By breaking
up sun dried bricks and hammering them in a mill, we produce
a fine clay powder. Rice hulls, which are also readily
available, are similarly hammered and sifted to the appropriate
size for our process.

These two ingredients
(18% rice, 82% clay) are mixed with water in a modified mortar
mixer and then kneaded into large, 10kg lumps.

The 10kg clay mixture
is then put into an aluminum caste and pressed in either a manual
or hydraulic press to form the water pot shape.


The pots are
stamped to track productivity and viability, cleaned and then air dried.

After they are dried,
the pots are fired in a traditional kiln. Temperatures are slowly
raised to 832 degrees centigrade.

The pots cool and then
undergo final testing of flow rate to make sure the pores in the pot
are big enough to allow for fairly quick seepage, yet small enough to
effectively filter harmful bacteria.

When tests are complete
the pots are coated inside and out with a colloidal silver wash
to add an additional protective bacterial killing component.

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Frequently
Asked Questions
Question:
So, why does this work? How are germs killed
in this ceramic pot?
Answer: Two processes are at work. Because
the mixture of rice and clay produce small micro pores,
parasites, amoebas, and large bacteria cannot flow through
due to mechanical processes. Simply put, water can fit
through the pores, most disease causing organisms cannot.
The coating of colloidal silver adds a chemical process
to stop other bacteria. Together, this system eliminates
98% of the harmful diseases present in surface water.
Question:
How long does this filter last?
Answer: A study was done at MIT that showed
that the filter maintained its effectiveness for over
one year, however testing was stopped after one year.
It is estimated that the filter will last with repeated
daily use long after one year.
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Question:
How does the ceramic pot become so porous?
Answer: Ceramics are inherently porous.
However, our specialized process of firing the clay and
rice husk mixture causes the rice husks to completely
burn away in the intense heat of the kiln. When
the rice husks burn out of the mixture, micro pores remain
in the newly created ceramic filter which allow for a
perfect seepage of water minus the harmful microbes that
once infected it.
Question:
What maintenance does the ceramic filter require?
Answer: If the water is turbid or cloudy or has
a lot of solids in it then it needs to be periodically
cleaned with a soft bristle brush. RDI recommends
a monthly cleaning unless visual buildup of solids is
identified. Solids such as leaves or other biomass
from a highly contaminated source should be cleaned more
frequently.
Question:
How do you know that it works in the village? Do
families really use this?
Answer: Part of the commitment RDI has for maintaining
a its community focus for sustainable change is to insure
the viability of the filters. The filters are tracked,
and periodically RDI goes back to the community and runs
tests on the filters to verify that the filters are still
giving families safe, pure drinking water.
Projects at RDI are ONGOING, we cherish the opportunity
to impact the lives of families. If something is
working, we test it later to make sure it is still working.
If a project is NOT working we look for new solutions.
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